Processing chopsticks from bamboo forests
Millions of Chopsticks are consumed troughout Viet Nam. From a street eatery untill the 5 star restaurant, everywhere you will get this two little sticks helping you eating delicious food. Sometimes you get used ones, sometime dirty ones and sometimes "one way" sticks. Doesn´t matter what kind of, they all have one common thing: They are made of bamboo...
The Son Ma River in norther Viet Nam is a common playground for chopstick factorys. Here you can find the whole supply chain from the farmer growing bamboo untill the factory which makes the finishing. Transport on floating bamboo rafts or old trucks from former eastern Germany are well seen and everybody here earns his money at least part time from bamboo processing.

There exist a lot of different bamboo species in Viet Nam, only some of them are used for chopstick processing. They mostly grow on the shores of lakes or rivers, often the whole landscape turns from tree into bamboo forest.
The bamboo forest
The farmers do the first step in the processing chain. They grow the bamboo and cut it when it has reached the processing size, which must be at least 30 centimeters in between the intersections. As everywhere in the beginning of a value chain, the farmers earn little and have a hard job, transporting the bamboo from the forest to the next road or river by carrying them on their shoulders. One bamboo plant can easily weight 30 kilogram.
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| forewarding bamboo |
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| stacking the plants beside the river |
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| counting and controlling is as important.... |
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| ...as having a break from the hard work. A waterpipe made of bamboo is easily made within five minutes |
The transport
The bamboo is bind together to a raft and than shipped througt the river. A lot of people are specialized in these transport buisness and own their own boat which they attach to the raft to navigate through the river.
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Bamboo rafts ready to go
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| floating down the river |
The Processing
Once arrived at the factory it´s getting buzzle. The rafts now have to be unloaded and brought to the factory, which is often located at a higher place of the shore. The river itself is becomming the depot. Here there is enough space for storage.
Once arrived at the processing shacks, the bamboo first has to be sawed in pieces of 26 centimeters.
The 26 centimeter pieces will be cut in two halfes and brought to the next station where it will be punched to small sticks. All the material which accumulate during the process will be used for further processing. The bamboo intersection for example will be used as firewood, the brushwood can be used for paper.... and even the old trucks are recycled, driven long time in Germany, they now are used to transport the materials.
Step one: Getting two halfes of 26 centimeter bamboo sections
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| sawing the bamboo is probably the most dangerous work |
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| Quality Control is important |
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| just a knife not more is used to cut the bamboo in two halfes |
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| bringing away the unused intersections |
Step two: punching out the chopsticks
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| punching out the sticks |
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| punching out the sticks |
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| Protection against the punch press: wool and rubber |
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| adding together the finished product |
Step three:
making profit of the drop offs
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| loading the truck with the unused bamboo intersections. This material will be used to make fire. |
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| Most of the trucks used for transportation in this bamboo region are old german ones |
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| the brushwood is used for the paper making industrie |
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| to get more space on the truck the brushwood is beeing pressed and humidified |